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Making Headlights

Ruben Lopez

Active member
Hello fellow modelers.

In this little SBS I’ll show you how to make realistic headlights for your armored vehicles.

The materials you’ll need are:
Drill bits
A Nutella wrapper
Clear styrene
A punch and die set or a leather puncher (or anything that can cut disks)
Your trusty hobby knife
Any glue that dries clear (PVA or Testors windows making glue are good choices)

Ok, lets begin...

First step is to drill the models headlight. It doesn’t have to be a very deep hole; a 1/8 of an inch is enough. Measure the diameter of the lens of the headlight and use a drill bit slightly smaller in diameter to drill the lamp. The idea is to leave a ledge for the lens to rest on.
P1000519.jpg


Next, using the leather puncher cut a disk from the Nutella wrapper slightly larger than the hole you just drilled. Now with your hobby knife make a cut in the disk from the center to the edge. It doesn’t have to be the exact center of the circle but the closer the better.
circles.jpg


Insert the disk into the hole you drilled in the headlamp and gently push it all the way back. The cut in the disk will cause it to form a cone just like the real headlights. Here is an example.
P1000524.jpg


Ok we are almost finished; the only thing remaining is to cut the lens for the light. For this you can either use your punch and die set or the leather puncher (I used the later) but try to use the closest size available to the diameter of the headlight.
P1000543.jpg


Here is the lens.
Lens.jpg


Now put a little glue in the ledge and place the lens in the lamp. Wait for it to dry and there you have it, a realistic looking headlight for your favorite AFV.
P1000526.jpg


Now, in case you are wondering how are you going to paint the lamp without damaging the lens I suggest placing a drop of liquid masking in the lens right before you paint or drill the lamp and leave the rest for after you paint.

Hope it is useful to you.
Ruben
 
I use a similar technique, but with Bare Metal foil for the reflector.

I burnish the foil after glueing it in the headlamp shell by using a cotton bud, and then give it a coat of Klear (Future). I also use Klear rather than glue to fit the lens - I place the lens then flood with Klear, it sticks it in place and gives it an extra shine.

A liquid mask is ideal for painting, I actually use Krystal Kleer.

Regards Dave
 
Nice idea Dave.

Using Bare Metal Foil is a great alternative. Do you cut it from center to edge also or just apply and burnish it?

Ruben
 
This is really nice tip, thanks Ruben. Don't know how I missed it when you posted originally.
 
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